Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification

Jianlong Gong

doi:doi:10.11648/j.ajea.20221001.12

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Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification

Jianlong Gong

Published in American Journal of Electromagnetics and Applications (Volume 10, Issue 1)

Received: 8 October 2022 Accepted: 2 November 2022 Published: 11 November 2022

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Abstract

In order to solve the problems of the traditional blenders, such as short service life, easy leakage and high noise, a magnetic driven blender with disc magnetic coupler as the core stirring component was designed. The experimental design was carried out by orthogonal test method. The three-dimensional software Solidworks was used to establish the structural model of the disk magnetic coupler with nine groups of different structural parameters. The finite element software Ansys Maxwell was used to carry out numerical simulation of nine groups of different structural models of the disk magnetic coupler. The range analysis method was used to study the main and insignificant factors that affect the performance of the disc magnetic coupler, and the optimal structure parameters of the disc magnetic coupler were obtained. The results show that the level values with the most significant among all factors were the permanent magnet thickness (A3), the number of magnetic poles (B3), and the air gap spacing (C1), respectively. The optimal geometric parameter structure of the disk magnetic coupler was A3=10mm, B3=12 pairs, and C1=3mm, respectively. The performance of the optimized disk magnetic coupler was improved by 88%. It provides a design reference for the following research on the performance optimization of disc magnetic coupler.

Published in	American Journal of Electromagnetics and Applications (Volume 10, Issue 1)
DOI	10.11648/j.ajea.20221001.12
Page(s)	9-15
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Magnetic Drive Blender, Disk Magnetic Coupler, Orthogonal Test Analysis, Finite Element Analysis

References

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[5]	Du Xing. (2011). The Analysis on the Mechanical and Magnetic Performance of the High Speed Axial Magnetic Driver and the Design of the Experimental Device [D], Wuhan Textile University, 1-73.
[6]	Mo L, Zhu X, Zhang T, et al. (2018). Temperature Rise Calculation of a Flux-Switching Permanent-Magnet Double-Rotor Machine Using Electromagnetic-Thermal Coupling Analysis [J]. IEEE Transactions on Magnetics, vol. 3, 1-4.
[7]	Pan, P. Y.; Wang, D. Z.; Niu, B. W. (2021). Design optimization of APMEC using chaos multi-objective particle swarm optimization algorithm. Energy Reports, vol. 7, 531-537.
[8]	Tarvirdilu-Asl,; Rasul,; Yuksel, Murat,; Keysan, Ozan. (2019). Multi-objective design optimization of a permanent magnet axial flux eddy current brake. Turkish Journal of Electrical Engineering and Computer Sciences, vol. 27, 998-1011.
[9]	El-Wakeel, Amged, S. (2014). Design optimization of PM couplings using hybrid Particle Swarm Optimization-Simplex Method (PSO-SM) Algorithm. Electr Power Syst Res, vol. 116, 29–35.
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[11]	Sun Feng, Ma Di, Zhao Chuan, et al. (2020). Simulation Analysis of Magnetic Characteristic of Double Permanent Magnet Wheel Linear Drive Device [J], Jixie Chuandong, vol. 3, 103-109.
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APA Style

Jianlong Gong. (2022). Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification. American Journal of Electromagnetics and Applications, 10(1), 9-15. https://doi.org/10.11648/j.ajea.20221001.12

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ACS Style

Jianlong Gong. Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification. Am. J. Electromagn. Appl. 2022, 10(1), 9-15. doi: 10.11648/j.ajea.20221001.12

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AMA Style

Jianlong Gong. Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification. Am J Electromagn Appl. 2022;10(1):9-15. doi: 10.11648/j.ajea.20221001.12

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@article{10.11648/j.ajea.20221001.12,
  author = {Jianlong Gong},
  title = {Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification},
  journal = {American Journal of Electromagnetics and Applications},
  volume = {10},
  number = {1},
  pages = {9-15},
  doi = {10.11648/j.ajea.20221001.12},
  url = {https://doi.org/10.11648/j.ajea.20221001.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajea.20221001.12},
  abstract = {In order to solve the problems of the traditional blenders, such as short service life, easy leakage and high noise, a magnetic driven blender with disc magnetic coupler as the core stirring component was designed. The experimental design was carried out by orthogonal test method. The three-dimensional software Solidworks was used to establish the structural model of the disk magnetic coupler with nine groups of different structural parameters. The finite element software Ansys Maxwell was used to carry out numerical simulation of nine groups of different structural models of the disk magnetic coupler. The range analysis method was used to study the main and insignificant factors that affect the performance of the disc magnetic coupler, and the optimal structure parameters of the disc magnetic coupler were obtained. The results show that the level values with the most significant among all factors were the permanent magnet thickness (A3), the number of magnetic poles (B3), and the air gap spacing (C1), respectively. The optimal geometric parameter structure of the disk magnetic coupler was A3=10mm, B3=12 pairs, and C1=3mm, respectively. The performance of the optimized disk magnetic coupler was improved by 88%. It provides a design reference for the following research on the performance optimization of disc magnetic coupler.},
 year = {2022}
}

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TY  - JOUR
T1  - Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification
AU  - Jianlong Gong
Y1  - 2022/11/11
PY  - 2022
N1  - https://doi.org/10.11648/j.ajea.20221001.12
DO  - 10.11648/j.ajea.20221001.12
T2  - American Journal of Electromagnetics and Applications
JF  - American Journal of Electromagnetics and Applications
JO  - American Journal of Electromagnetics and Applications
SP  - 9
EP  - 15
PB  - Science Publishing Group
SN  - 2376-5984
UR  - https://doi.org/10.11648/j.ajea.20221001.12
AB  - In order to solve the problems of the traditional blenders, such as short service life, easy leakage and high noise, a magnetic driven blender with disc magnetic coupler as the core stirring component was designed. The experimental design was carried out by orthogonal test method. The three-dimensional software Solidworks was used to establish the structural model of the disk magnetic coupler with nine groups of different structural parameters. The finite element software Ansys Maxwell was used to carry out numerical simulation of nine groups of different structural models of the disk magnetic coupler. The range analysis method was used to study the main and insignificant factors that affect the performance of the disc magnetic coupler, and the optimal structure parameters of the disc magnetic coupler were obtained. The results show that the level values with the most significant among all factors were the permanent magnet thickness (A3), the number of magnetic poles (B3), and the air gap spacing (C1), respectively. The optimal geometric parameter structure of the disk magnetic coupler was A3=10mm, B3=12 pairs, and C1=3mm, respectively. The performance of the optimized disk magnetic coupler was improved by 88%. It provides a design reference for the following research on the performance optimization of disc magnetic coupler.
VL  - 10
IS  - 1
ER  -

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Author Information

Jianlong Gong

School of Mechanical and Electrical Engineering, Guangdong Communication Polytechnic, Guangzhou, China

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Plain Text BibTeX RIS

APA Style

Jianlong Gong. (2022). Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification. American Journal of Electromagnetics and Applications, 10(1), 9-15. https://doi.org/10.11648/j.ajea.20221001.12

Copy | Download

ACS Style

Jianlong Gong. Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification. Am. J. Electromagn. Appl. 2022, 10(1), 9-15. doi: 10.11648/j.ajea.20221001.12

Copy | Download

AMA Style

Jianlong Gong. Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification. Am J Electromagn Appl. 2022;10(1):9-15. doi: 10.11648/j.ajea.20221001.12

Copy | Download

@article{10.11648/j.ajea.20221001.12,
  author = {Jianlong Gong},
  title = {Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification},
  journal = {American Journal of Electromagnetics and Applications},
  volume = {10},
  number = {1},
  pages = {9-15},
  doi = {10.11648/j.ajea.20221001.12},
  url = {https://doi.org/10.11648/j.ajea.20221001.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajea.20221001.12},
  abstract = {In order to solve the problems of the traditional blenders, such as short service life, easy leakage and high noise, a magnetic driven blender with disc magnetic coupler as the core stirring component was designed. The experimental design was carried out by orthogonal test method. The three-dimensional software Solidworks was used to establish the structural model of the disk magnetic coupler with nine groups of different structural parameters. The finite element software Ansys Maxwell was used to carry out numerical simulation of nine groups of different structural models of the disk magnetic coupler. The range analysis method was used to study the main and insignificant factors that affect the performance of the disc magnetic coupler, and the optimal structure parameters of the disc magnetic coupler were obtained. The results show that the level values with the most significant among all factors were the permanent magnet thickness (A3), the number of magnetic poles (B3), and the air gap spacing (C1), respectively. The optimal geometric parameter structure of the disk magnetic coupler was A3=10mm, B3=12 pairs, and C1=3mm, respectively. The performance of the optimized disk magnetic coupler was improved by 88%. It provides a design reference for the following research on the performance optimization of disc magnetic coupler.},
 year = {2022}
}

Copy | Download

TY  - JOUR
T1  - Optimization of a Magnetic Drive Blender Orthogonal Experiment Method and Experimental Verification
AU  - Jianlong Gong
Y1  - 2022/11/11
PY  - 2022
N1  - https://doi.org/10.11648/j.ajea.20221001.12
DO  - 10.11648/j.ajea.20221001.12
T2  - American Journal of Electromagnetics and Applications
JF  - American Journal of Electromagnetics and Applications
JO  - American Journal of Electromagnetics and Applications
SP  - 9
EP  - 15
PB  - Science Publishing Group
SN  - 2376-5984
UR  - https://doi.org/10.11648/j.ajea.20221001.12
AB  - In order to solve the problems of the traditional blenders, such as short service life, easy leakage and high noise, a magnetic driven blender with disc magnetic coupler as the core stirring component was designed. The experimental design was carried out by orthogonal test method. The three-dimensional software Solidworks was used to establish the structural model of the disk magnetic coupler with nine groups of different structural parameters. The finite element software Ansys Maxwell was used to carry out numerical simulation of nine groups of different structural models of the disk magnetic coupler. The range analysis method was used to study the main and insignificant factors that affect the performance of the disc magnetic coupler, and the optimal structure parameters of the disc magnetic coupler were obtained. The results show that the level values with the most significant among all factors were the permanent magnet thickness (A3), the number of magnetic poles (B3), and the air gap spacing (C1), respectively. The optimal geometric parameter structure of the disk magnetic coupler was A3=10mm, B3=12 pairs, and C1=3mm, respectively. The performance of the optimized disk magnetic coupler was improved by 88%. It provides a design reference for the following research on the performance optimization of disc magnetic coupler.
VL  - 10
IS  - 1
ER  -

Copy | Download