Research on Ceramic/Steel Connection Using the Composite Interlayer Method

Deshui Yu; Yan Zhang; Jianping Zhou; Daqian Sun; Hongmei Li

doi:doi:10.11648/j.ajmsp.20230801.12

| Peer-Reviewed

Research on Ceramic/Steel Connection Using the Composite Interlayer Method

Deshui Yu, Yan Zhang, Jianping Zhou, Daqian Sun, Hongmei Li

Published in American Journal of Materials Synthesis and Processing (Volume 8, Issue 1)

Received: 17 July 2023 Accepted: 19 August 2023 Published: 31 August 2023

Views: Downloads:

Download PDF

Share This Article

Twitter
Linked In
Facebook

Abstract

Ceramics are widely used in harsh environments due to their excellent mechanical properties such as hardness, high melting point and resistance to wear. However, due to their brittle nature, ceramics are difficult to process in engineering applications, which greatly limits their widespread use. Metals, on the other hand, have superior plasticity and toughness, allowing for on-demand design and shaping in practical production. Therefore, by combining the wear and corrosion resistance of ceramics with the plasticity and ductility of metals, composite structural components are able to meet the requirements for the normal performance of material properties in harsh environments. The composite sandwich method is an ideal method for joining ceramics and metals, and shows superior mechanical properties when joining ceramics and metals. The use of composite interlayers not only realizes stable ceramic/metal joints, but also effectively mitigates the damage to ceramics caused by residual thermal stresses in the weld. This paper summarizes the research progress in recent years on the application of composite sandwich method to prepare ceramic/steel joints, and describes in detail the interfacial composition and mechanical properties of ceramic/metal joints. The effects of welding time and welding temperature on the interfacial composition and mechanical properties of the joints by the composite sandwich method are summarized.

Published in	American Journal of Materials Synthesis and Processing (Volume 8, Issue 1)
DOI	10.11648/j.ajmsp.20230801.12
Page(s)	6-9
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Composite Interlayers, Ceramic/Metal, Interfacial Composition, Mechanical Properties

References

[1]	Yong Zhang, Di Feng, Zhiyong He, et al. Progress in Joining Ceramics to Metals [J]. Journal of Iron and Steel Research International, 2006, 13 (2): 1-5.
[2]	Liu G, Zhang X, Yang J, et al. Recent advances in joining of SiC-based materials (monolithic SiC and SiCf/SiC composites): Joining processes, joint strength, and interfacial behavior [J]. Journal of Advanced Ceramics, 2019, 8: 19-38.
[3]	Moya J S, Lopez-Esteban S, Pecharroman C. The challenge of ceramic/metal microcomposites and nanocomposites [J]. Progress in materials science, 2007, 52 (7): 1017-1090.
[4]	Wang X, Li C, Si X, et al. Brazing ZTA ceramic to TC4 alloy using the Cu foam as interlayer [J]. Vacuum, 2018, 155: 7-15.
[5]	Zhang Yu, Zhu Ying, Guo Wei, et al. Study on the properties of Al2O3/1Cr18Ni9Ti brazed joint with nickel foam interlayer [J]. Hot working process, 2016, 45 (17): 161-163.
[6]	Xia Y H, Wang Y, Yang Z W, et al. Contact-reactive brazing of Ti3SiC2 ceramic to TC4 alloy using a Ni interlayer: interfacial microstructure and joining properties [J]. Ceramics International, 2018, 44 (10): 11869-11877.
[7]	Guo W, Zhang H, Ma K, et al. Reactive brazing of silicon nitride to Invar alloy using Ni foam and AgCuTi intermediate layers [J]. Ceramics International, 2019, 45 (11): 13979-13987.
[8]	Sun Z, Zhang L X, Chang Q, et al. Active brazed Invar-SiO2f/SiO2 joint using a low-expansion composite interlayer [J]. Journal of Materials Processing Technology, 2018, 255: 8-16.
[9]	Xu X P, Liu Q M, Xia C Z, et al. Microstructure and properties of Si3N4 ceramics and 304 stainless steel brazed joint with Cu/Ag-Cu/Ti laminated filler metal [J]. High Temperature Materials and Processes, 2018, 37 (6): 597-602.
[10]	Liu G W, Qiao G J, Wang H J, et al. Bonding mechanisms and shear properties of alumina ceramic/stainless steel brazed joint [J]. Journal of materials engineering and performance, 2011, 20: 1563-1568.
[11]	Mishra P, Sengupta P, Athavale S N, et al. Brazing of Hot Isostatically Pressed–Al2O3 to Stainless Steel (AISI 304L) by Mo-Mn Route Using 72Ag-28Cu Braze [J]. Metall. Mater. Trans. A, 2005, 36 (6): 1487-1494.
[12]	Yu Zhang, Ying Zhu, Wei Guo, et al. Microstructure and properties of ceramic/stainless steel joint with Ni foam interlayer [J]. Journal of Beijing University of Aeronautics and Astronautics, 2016, 42 (11): 2488-2494. (in Chinese).
[13]	Xiaoyang Wang, Chun Li, Xiaoqing Si, et al. Brazing ZTA ceramic to TC4 alloy using the Cu foam as interlayer [J]. Vacuum, 2018, 155: 7-15.
[14]	Y. H. Xia, Y. Wang, Z. W. Yang, et al. Contact-reactive brazing of Ti3SiC2 ceramic to TC4 alloy using a Ni interlayer: Interfacial microstructure and joining properties [J]. Ceramics International, 2018, 44 (10): 11869-11877.
[15]	Jicai Feng, Lixia Zhang. Interface structure and mechanical properties of the brazed joint of TiC cermet and steel [J]. Journal of the European Ceramic Society, 2006, 26 (7): 1287-1292.
[16]	J. M. Shi, J. C. Feng, X. Y. Tian, et al. Interfacial microstructure and mechanical property of ZrC-SiC ceramic and Ti6Al4V joint brazed with AgCuTi alloy [J]. Journal of the European Ceramic Society, 2017, 37 (8): 2769-2778.
[17]	G. W. Liu, W. Li, G. J. Qiao, et al. Microstructures and interfacial behavior of zirconia/stainless steel joint prepared by pressureless active brazing [J]. Journal of Alloys and Compounds, 2009, 470 (1-2): 163-167.
[18]	G. W. Liu, G. J. Qiao, H. J. Wang, et al. Pressureless brazing of zirconia to stainless steel with Ag-Cu filler metal and TiH2 powder [J]. Journal of the European Ceramic Society, 2008, 28 (14): 2701-2708.
[19]	Duo Liu, Hongwei Niu, Jihou Liu, et al. Effect of processing parameters on the formation of Cf/LAS composites/AgCuTi/TC4 brazed joint [J]. Materials Characterization, 2016, 120: 249-256.

Cite This Article

Plain Text BibTeX RIS

APA Style

Deshui Yu, Yan Zhang, Jianping Zhou, Daqian Sun, Hongmei Li. (2023). Research on Ceramic/Steel Connection Using the Composite Interlayer Method. American Journal of Materials Synthesis and Processing, 8(1), 6-9. https://doi.org/10.11648/j.ajmsp.20230801.12

Copy | Download

ACS Style

Deshui Yu; Yan Zhang; Jianping Zhou; Daqian Sun; Hongmei Li. Research on Ceramic/Steel Connection Using the Composite Interlayer Method. Am. J. Mater. Synth. Process. 2023, 8(1), 6-9. doi: 10.11648/j.ajmsp.20230801.12

Copy | Download

AMA Style

Deshui Yu, Yan Zhang, Jianping Zhou, Daqian Sun, Hongmei Li. Research on Ceramic/Steel Connection Using the Composite Interlayer Method. Am J Mater Synth Process. 2023;8(1):6-9. doi: 10.11648/j.ajmsp.20230801.12

Copy | Download

@article{10.11648/j.ajmsp.20230801.12,
  author = {Deshui Yu and Yan Zhang and Jianping Zhou and Daqian Sun and Hongmei Li},
  title = {Research on Ceramic/Steel Connection Using the Composite Interlayer Method},
  journal = {American Journal of Materials Synthesis and Processing},
  volume = {8},
  number = {1},
  pages = {6-9},
  doi = {10.11648/j.ajmsp.20230801.12},
  url = {https://doi.org/10.11648/j.ajmsp.20230801.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmsp.20230801.12},
  abstract = {Ceramics are widely used in harsh environments due to their excellent mechanical properties such as hardness, high melting point and resistance to wear. However, due to their brittle nature, ceramics are difficult to process in engineering applications, which greatly limits their widespread use. Metals, on the other hand, have superior plasticity and toughness, allowing for on-demand design and shaping in practical production. Therefore, by combining the wear and corrosion resistance of ceramics with the plasticity and ductility of metals, composite structural components are able to meet the requirements for the normal performance of material properties in harsh environments. The composite sandwich method is an ideal method for joining ceramics and metals, and shows superior mechanical properties when joining ceramics and metals. The use of composite interlayers not only realizes stable ceramic/metal joints, but also effectively mitigates the damage to ceramics caused by residual thermal stresses in the weld. This paper summarizes the research progress in recent years on the application of composite sandwich method to prepare ceramic/steel joints, and describes in detail the interfacial composition and mechanical properties of ceramic/metal joints. The effects of welding time and welding temperature on the interfacial composition and mechanical properties of the joints by the composite sandwich method are summarized.},
 year = {2023}
}

Copy | Download

TY  - JOUR
T1  - Research on Ceramic/Steel Connection Using the Composite Interlayer Method
AU  - Deshui Yu
AU  - Yan Zhang
AU  - Jianping Zhou
AU  - Daqian Sun
AU  - Hongmei Li
Y1  - 2023/08/31
PY  - 2023
N1  - https://doi.org/10.11648/j.ajmsp.20230801.12
DO  - 10.11648/j.ajmsp.20230801.12
T2  - American Journal of Materials Synthesis and Processing
JF  - American Journal of Materials Synthesis and Processing
JO  - American Journal of Materials Synthesis and Processing
SP  - 6
EP  - 9
PB  - Science Publishing Group
SN  - 2575-1530
UR  - https://doi.org/10.11648/j.ajmsp.20230801.12
AB  - Ceramics are widely used in harsh environments due to their excellent mechanical properties such as hardness, high melting point and resistance to wear. However, due to their brittle nature, ceramics are difficult to process in engineering applications, which greatly limits their widespread use. Metals, on the other hand, have superior plasticity and toughness, allowing for on-demand design and shaping in practical production. Therefore, by combining the wear and corrosion resistance of ceramics with the plasticity and ductility of metals, composite structural components are able to meet the requirements for the normal performance of material properties in harsh environments. The composite sandwich method is an ideal method for joining ceramics and metals, and shows superior mechanical properties when joining ceramics and metals. The use of composite interlayers not only realizes stable ceramic/metal joints, but also effectively mitigates the damage to ceramics caused by residual thermal stresses in the weld. This paper summarizes the research progress in recent years on the application of composite sandwich method to prepare ceramic/steel joints, and describes in detail the interfacial composition and mechanical properties of ceramic/metal joints. The effects of welding time and welding temperature on the interfacial composition and mechanical properties of the joints by the composite sandwich method are summarized.
VL  - 8
IS  - 1
ER  -

Copy | Download

Author Information

Deshui Yu

School of Mechanical Engineering, Xinjiang University, Wulumuqi, China
Yan Zhang

School of Mechanical Engineering, Xinjiang University, Wulumuqi, China
Jianping Zhou

School of Mechanical Engineering, Xinjiang University, Wulumuqi, China
Daqian Sun

Key Laboratory of Automobile Materials, School of Materials Science and Engineering, Jilin University, Changchun, China
Hongmei Li

Key Laboratory of Automobile Materials, School of Materials Science and Engineering, Jilin University, Changchun, China

Download PDF

Sections

Plain Text BibTeX RIS

APA Style

Deshui Yu, Yan Zhang, Jianping Zhou, Daqian Sun, Hongmei Li. (2023). Research on Ceramic/Steel Connection Using the Composite Interlayer Method. American Journal of Materials Synthesis and Processing, 8(1), 6-9. https://doi.org/10.11648/j.ajmsp.20230801.12

Copy | Download

ACS Style

Deshui Yu; Yan Zhang; Jianping Zhou; Daqian Sun; Hongmei Li. Research on Ceramic/Steel Connection Using the Composite Interlayer Method. Am. J. Mater. Synth. Process. 2023, 8(1), 6-9. doi: 10.11648/j.ajmsp.20230801.12

Copy | Download

AMA Style

Deshui Yu, Yan Zhang, Jianping Zhou, Daqian Sun, Hongmei Li. Research on Ceramic/Steel Connection Using the Composite Interlayer Method. Am J Mater Synth Process. 2023;8(1):6-9. doi: 10.11648/j.ajmsp.20230801.12

Copy | Download

@article{10.11648/j.ajmsp.20230801.12,
  author = {Deshui Yu and Yan Zhang and Jianping Zhou and Daqian Sun and Hongmei Li},
  title = {Research on Ceramic/Steel Connection Using the Composite Interlayer Method},
  journal = {American Journal of Materials Synthesis and Processing},
  volume = {8},
  number = {1},
  pages = {6-9},
  doi = {10.11648/j.ajmsp.20230801.12},
  url = {https://doi.org/10.11648/j.ajmsp.20230801.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajmsp.20230801.12},
  abstract = {Ceramics are widely used in harsh environments due to their excellent mechanical properties such as hardness, high melting point and resistance to wear. However, due to their brittle nature, ceramics are difficult to process in engineering applications, which greatly limits their widespread use. Metals, on the other hand, have superior plasticity and toughness, allowing for on-demand design and shaping in practical production. Therefore, by combining the wear and corrosion resistance of ceramics with the plasticity and ductility of metals, composite structural components are able to meet the requirements for the normal performance of material properties in harsh environments. The composite sandwich method is an ideal method for joining ceramics and metals, and shows superior mechanical properties when joining ceramics and metals. The use of composite interlayers not only realizes stable ceramic/metal joints, but also effectively mitigates the damage to ceramics caused by residual thermal stresses in the weld. This paper summarizes the research progress in recent years on the application of composite sandwich method to prepare ceramic/steel joints, and describes in detail the interfacial composition and mechanical properties of ceramic/metal joints. The effects of welding time and welding temperature on the interfacial composition and mechanical properties of the joints by the composite sandwich method are summarized.},
 year = {2023}
}

Copy | Download

TY  - JOUR
T1  - Research on Ceramic/Steel Connection Using the Composite Interlayer Method
AU  - Deshui Yu
AU  - Yan Zhang
AU  - Jianping Zhou
AU  - Daqian Sun
AU  - Hongmei Li
Y1  - 2023/08/31
PY  - 2023
N1  - https://doi.org/10.11648/j.ajmsp.20230801.12
DO  - 10.11648/j.ajmsp.20230801.12
T2  - American Journal of Materials Synthesis and Processing
JF  - American Journal of Materials Synthesis and Processing
JO  - American Journal of Materials Synthesis and Processing
SP  - 6
EP  - 9
PB  - Science Publishing Group
SN  - 2575-1530
UR  - https://doi.org/10.11648/j.ajmsp.20230801.12
AB  - Ceramics are widely used in harsh environments due to their excellent mechanical properties such as hardness, high melting point and resistance to wear. However, due to their brittle nature, ceramics are difficult to process in engineering applications, which greatly limits their widespread use. Metals, on the other hand, have superior plasticity and toughness, allowing for on-demand design and shaping in practical production. Therefore, by combining the wear and corrosion resistance of ceramics with the plasticity and ductility of metals, composite structural components are able to meet the requirements for the normal performance of material properties in harsh environments. The composite sandwich method is an ideal method for joining ceramics and metals, and shows superior mechanical properties when joining ceramics and metals. The use of composite interlayers not only realizes stable ceramic/metal joints, but also effectively mitigates the damage to ceramics caused by residual thermal stresses in the weld. This paper summarizes the research progress in recent years on the application of composite sandwich method to prepare ceramic/steel joints, and describes in detail the interfacial composition and mechanical properties of ceramic/metal joints. The effects of welding time and welding temperature on the interfacial composition and mechanical properties of the joints by the composite sandwich method are summarized.
VL  - 8
IS  - 1
ER  -

Copy | Download