Research and Development of Vacuum - Lined Ladle

Weiwu Liang; Xiaochang Zhu; Xiaofeng Zheng; Junling Liu

doi:doi:10.11648/j.ijimse.20190401.11

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Research and Development of Vacuum - Lined Ladle

Weiwu Liang, Xiaochang Zhu, Xiaofeng Zheng, Junling Liu

Published in International Journal of Industrial and Manufacturing Systems Engineering (Volume 4, Issue 1)

Received: 18 October 2018 Accepted: 29 January 2019 Published: 25 February 2019

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Abstract

Due to defect of poor heat preservation property, the common steel ladles can’t pour numbers of boxes by one bag for special steel, such as high manganese steel which is sensitive to casting temperature, casting grain size and mechanical properties. The common steel ladles cooling fast often cause cold ladle and misrun. For better insulation, a vacuum insulation layer was added to the ladle to maintain the temperature of the molten steel, reduce the heat absorption of molten steel by ladle and reduce heat exchange with the outside world. The test results showed that the vacuum-lined steel ladle had a desired insulation performance which was much better than ordinary ladle. It improved the properties of castings and also had distinct energy - saving effect. Its good insulation performance brought a series of advantages, such as heating up fast during preheating of ladle, pouring temperature of molten steel could be further reduced, refining the casting grain size, improving the mechanical properties of the casting and wear resistance. Good insulation performance also could extend pouring time. At the same time, the low temperature ladle wall brought good working environment to foundry workers.

Published in	International Journal of Industrial and Manufacturing Systems Engineering (Volume 4, Issue 1)
DOI	10.11648/j.ijimse.20190401.11
Page(s)	1-5
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2019. Published by Science Publishing Group

Keywords

Steel Ladle, Vacuum Lined Ladle, Foundry Equipment, Cast

References

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[2]	Dongxue PU, Xianzhong Ping & Feng Qiao, “Technological measures for refining the microstructure of wear resistant castings” [J]. Wear resistant Materials and Castings in China, No. 14, 2016.
[3]	Jingpei Xie & Wenyan Wang, “Wear-resisting austenitic manganese steel” [M], Science Press, Beijing, 2008.
[4]	Zengzhi Zhang, “wear-resistant high manganese steel” [M]. Metallurgical Industry Press, Beijing, 2002.
[5]	Zhanzeng Liu & Hongzhi Guo, “Development and present situation of heat transfer research in ladle” [A], Iron and Steel Research, vol. 35 no. 1. p59, 2007.
[6]	Shouxin Tian, Guangzhen Gao & Defeng Li, “Study on reducing heat loss in ladle” [J], Refractory, no. 1, pp 51-53, 2016.
[7]	Zhongjiang Liu & Bo Song,“ Energy Saving liner of Ladle” [J]. Proceedings of the 15th National Conference on steelmaking, 2010.
[8]	Yifeng Chen, Guozhang Jiang & Gongfa Li, “Influence of new ladle heat preservation and energy saving liner on ladle temperature and thermal insulation performance” [J], Mechanical Science and Technology, no. 11, pp 82-86, 2012.
[9]	Shaoqin Liu, Xiaoli Xi & Wang Shaohua, “ladle heat preservation technology” [J], World of Metals, no. 1, pp 34-34, 2012.
[10]	Jianan Zhou & Jianbo Xie, “New vacuum shell ladle R & D” [A], Iron and Steel, Vol. 33, No. 2, pp 38-42, 2017.
[11]	Changjiang Jia & Dejing Song, “A study on the Application of New Heat Insulation material for casting Ladle”, Foundry equipment and Technology, no. 2, pp 42-44, 2016.
[12]	Guishun Li, “Application Research of New Insulation material in Ladle Insulation layer” [J], Metallurgical Journal, sum. 198 no. 2. April 2012.
[13]	Ze Wei & Xueqi Liu, “Application and Exploration of Energy-saving Technology for Heat Insulation Refractory in Ladle” wide and thick Plate, no. 3, pp 36-38, 2017.
[14]	“Latest research on refractory and high temperature resistant coatings for ladle” [Z], Beijing. Zhisheng Weihua chemical co., Ltd. 2012.
[15]	Wu Hua, “Research on the Heat Insulation Technology of 150t Converter Ladle” [J], The Wind of Science and Technology, issue 09, 2017.

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APA Style

Weiwu Liang, Xiaochang Zhu, Xiaofeng Zheng, Junling Liu. (2019). Research and Development of Vacuum - Lined Ladle. International Journal of Industrial and Manufacturing Systems Engineering, 4(1), 1-5. https://doi.org/10.11648/j.ijimse.20190401.11

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ACS Style

Weiwu Liang; Xiaochang Zhu; Xiaofeng Zheng; Junling Liu. Research and Development of Vacuum - Lined Ladle. Int. J. Ind. Manuf. Syst. Eng. 2019, 4(1), 1-5. doi: 10.11648/j.ijimse.20190401.11

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AMA Style

Weiwu Liang, Xiaochang Zhu, Xiaofeng Zheng, Junling Liu. Research and Development of Vacuum - Lined Ladle. Int J Ind Manuf Syst Eng. 2019;4(1):1-5. doi: 10.11648/j.ijimse.20190401.11

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@article{10.11648/j.ijimse.20190401.11,
  author = {Weiwu Liang and Xiaochang Zhu and Xiaofeng Zheng and Junling Liu},
  title = {Research and Development of Vacuum - Lined Ladle},
  journal = {International Journal of Industrial and Manufacturing Systems Engineering},
  volume = {4},
  number = {1},
  pages = {1-5},
  doi = {10.11648/j.ijimse.20190401.11},
  url = {https://doi.org/10.11648/j.ijimse.20190401.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijimse.20190401.11},
  abstract = {Due to defect of poor heat preservation property, the common steel ladles can’t pour numbers of boxes by one bag for special steel, such as high manganese steel which is sensitive to casting temperature, casting grain size and mechanical properties. The common steel ladles cooling fast often cause cold ladle and misrun. For better insulation, a vacuum insulation layer was added to the ladle to maintain the temperature of the molten steel, reduce the heat absorption of molten steel by ladle and reduce heat exchange with the outside world. The test results showed that the vacuum-lined steel ladle had a desired insulation performance which was much better than ordinary ladle. It improved the properties of castings and also had distinct energy - saving effect. Its good insulation performance brought a series of advantages, such as heating up fast during preheating of ladle, pouring temperature of molten steel could be further reduced, refining the casting grain size, improving the mechanical properties of the casting and wear resistance. Good insulation performance also could extend pouring time. At the same time, the low temperature ladle wall brought good working environment to foundry workers.},
 year = {2019}
}

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TY  - JOUR
T1  - Research and Development of Vacuum - Lined Ladle
AU  - Weiwu Liang
AU  - Xiaochang Zhu
AU  - Xiaofeng Zheng
AU  - Junling Liu
Y1  - 2019/02/25
PY  - 2019
N1  - https://doi.org/10.11648/j.ijimse.20190401.11
DO  - 10.11648/j.ijimse.20190401.11
T2  - International Journal of Industrial and Manufacturing Systems Engineering
JF  - International Journal of Industrial and Manufacturing Systems Engineering
JO  - International Journal of Industrial and Manufacturing Systems Engineering
SP  - 1
EP  - 5
PB  - Science Publishing Group
SN  - 2575-3142
UR  - https://doi.org/10.11648/j.ijimse.20190401.11
AB  - Due to defect of poor heat preservation property, the common steel ladles can’t pour numbers of boxes by one bag for special steel, such as high manganese steel which is sensitive to casting temperature, casting grain size and mechanical properties. The common steel ladles cooling fast often cause cold ladle and misrun. For better insulation, a vacuum insulation layer was added to the ladle to maintain the temperature of the molten steel, reduce the heat absorption of molten steel by ladle and reduce heat exchange with the outside world. The test results showed that the vacuum-lined steel ladle had a desired insulation performance which was much better than ordinary ladle. It improved the properties of castings and also had distinct energy - saving effect. Its good insulation performance brought a series of advantages, such as heating up fast during preheating of ladle, pouring temperature of molten steel could be further reduced, refining the casting grain size, improving the mechanical properties of the casting and wear resistance. Good insulation performance also could extend pouring time. At the same time, the low temperature ladle wall brought good working environment to foundry workers.
VL  - 4
IS  - 1
ER  -

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Author Information

Weiwu Liang

Foundry Engineers of Zhejing Wujing Machine Manufacture CO. LTD, Wuyi, China
Xiaochang Zhu

Foundry Engineers of Zhejing Wujing Machine Manufacture CO. LTD, Wuyi, China
Xiaofeng Zheng

Foundry Engineers of Zhejing Wujing Machine Manufacture CO. LTD, Wuyi, China
Junling Liu

Foundry Engineers of Zhejing Wujing Machine Manufacture CO. LTD, Wuyi, China

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Plain Text BibTeX RIS

APA Style

Weiwu Liang, Xiaochang Zhu, Xiaofeng Zheng, Junling Liu. (2019). Research and Development of Vacuum - Lined Ladle. International Journal of Industrial and Manufacturing Systems Engineering, 4(1), 1-5. https://doi.org/10.11648/j.ijimse.20190401.11

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ACS Style

Weiwu Liang; Xiaochang Zhu; Xiaofeng Zheng; Junling Liu. Research and Development of Vacuum - Lined Ladle. Int. J. Ind. Manuf. Syst. Eng. 2019, 4(1), 1-5. doi: 10.11648/j.ijimse.20190401.11

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AMA Style

Weiwu Liang, Xiaochang Zhu, Xiaofeng Zheng, Junling Liu. Research and Development of Vacuum - Lined Ladle. Int J Ind Manuf Syst Eng. 2019;4(1):1-5. doi: 10.11648/j.ijimse.20190401.11

Copy | Download

@article{10.11648/j.ijimse.20190401.11,
  author = {Weiwu Liang and Xiaochang Zhu and Xiaofeng Zheng and Junling Liu},
  title = {Research and Development of Vacuum - Lined Ladle},
  journal = {International Journal of Industrial and Manufacturing Systems Engineering},
  volume = {4},
  number = {1},
  pages = {1-5},
  doi = {10.11648/j.ijimse.20190401.11},
  url = {https://doi.org/10.11648/j.ijimse.20190401.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijimse.20190401.11},
  abstract = {Due to defect of poor heat preservation property, the common steel ladles can’t pour numbers of boxes by one bag for special steel, such as high manganese steel which is sensitive to casting temperature, casting grain size and mechanical properties. The common steel ladles cooling fast often cause cold ladle and misrun. For better insulation, a vacuum insulation layer was added to the ladle to maintain the temperature of the molten steel, reduce the heat absorption of molten steel by ladle and reduce heat exchange with the outside world. The test results showed that the vacuum-lined steel ladle had a desired insulation performance which was much better than ordinary ladle. It improved the properties of castings and also had distinct energy - saving effect. Its good insulation performance brought a series of advantages, such as heating up fast during preheating of ladle, pouring temperature of molten steel could be further reduced, refining the casting grain size, improving the mechanical properties of the casting and wear resistance. Good insulation performance also could extend pouring time. At the same time, the low temperature ladle wall brought good working environment to foundry workers.},
 year = {2019}
}

Copy | Download

TY  - JOUR
T1  - Research and Development of Vacuum - Lined Ladle
AU  - Weiwu Liang
AU  - Xiaochang Zhu
AU  - Xiaofeng Zheng
AU  - Junling Liu
Y1  - 2019/02/25
PY  - 2019
N1  - https://doi.org/10.11648/j.ijimse.20190401.11
DO  - 10.11648/j.ijimse.20190401.11
T2  - International Journal of Industrial and Manufacturing Systems Engineering
JF  - International Journal of Industrial and Manufacturing Systems Engineering
JO  - International Journal of Industrial and Manufacturing Systems Engineering
SP  - 1
EP  - 5
PB  - Science Publishing Group
SN  - 2575-3142
UR  - https://doi.org/10.11648/j.ijimse.20190401.11
AB  - Due to defect of poor heat preservation property, the common steel ladles can’t pour numbers of boxes by one bag for special steel, such as high manganese steel which is sensitive to casting temperature, casting grain size and mechanical properties. The common steel ladles cooling fast often cause cold ladle and misrun. For better insulation, a vacuum insulation layer was added to the ladle to maintain the temperature of the molten steel, reduce the heat absorption of molten steel by ladle and reduce heat exchange with the outside world. The test results showed that the vacuum-lined steel ladle had a desired insulation performance which was much better than ordinary ladle. It improved the properties of castings and also had distinct energy - saving effect. Its good insulation performance brought a series of advantages, such as heating up fast during preheating of ladle, pouring temperature of molten steel could be further reduced, refining the casting grain size, improving the mechanical properties of the casting and wear resistance. Good insulation performance also could extend pouring time. At the same time, the low temperature ladle wall brought good working environment to foundry workers.
VL  - 4
IS  - 1
ER  -

Copy | Download